Get the Best Bulk Wire from an American Wire Drawing Company

Wire drawing is the ideal process when you need to manufacture the highest quality wire solutions in the industry. At Brookfield Wire, our wire drawing process reduces metal rods and their cross sections by pulling them through a series of advanced drawing dies. Once the wire is pulled into the die, it increases in diameter and length while keeping the same volume. Wire drawing is applicable for electrical wiring, cables, tension-loaded structural components, paper clips, springs, and stringed musical instruments. 

This wire forging process is completed at hot, cold, or room temperatures, however, drawing is typically performed at room temperature and classified as a cold working process. Many metals’ properties change when they are heated to a high temperature. With the cold working process, the metal wire is reshaped without disrupting the integrity of its properties. Some larger wires may require elevated temperatures.  

Our wire drawing process at Brookfield is quite simple when broken down. We continuously feed the wire through our drawing die until it fits your exact specification request. We can even perform annealing during any part of the process, even after the wire has passed through the die. We never shy away from a challenge. If you’re not sure which wire is best for your project, contact our team of certified wire drawing experts today for a professional recommendation.

Wire drawing can be done for small and large-scale production. Brookfield uses industry-leading machines to maintain quick lead times and extreme precision for every project.

Brookfield is an American-owned and operated wire drawing company consisting entirely of expert wire drawing specialists. Our staff combines knowledge from all aspects of the wire manufacturing industry. We are equipped to give our clients high-quality wire with the exact sizing, tempering, and packaging they need. In fact, Brookfield draws innumerable tons of wire each year, so you can trust us to consistently deliver reliable, DFARS-compliant wire solutions.

Here at Brookfield, quality, precision, and uniformity are central to your wire drawing process. Our wire drawing experts work with the best manufacturing equipment in the industry, allowing us to more readily satisfy the quality and performance standards of our clients regardless of the application. Most importantly, we can customize products and modify our process to meet even the most unique requirements.

Custom Shaped Wire

Brookfield does not shy away from a challenge. With our manufacturing capabilities, we can customize wire solutions to your exact specifications while maintaining quick lead times and competitive pricing. Many high-profile companies from industries ranging from agriculture to aerospace rely on Brookfield for high-quality wire products.

We manufacture our custom shaped wire solutions with cross-sectional dimensions with a net-like shape, which significantly reduces scrap and machining costs. Brookfield custom shaped wire products are available in a comprehensive range of sizes, alloys, tempers, and finishes, so you can find exactly what you need. We also offer many spooling and packaging options to meet your shipment and delivery requirements.

Flat Wire

Flat wire, also known as ribbon wire, is a standard type of shaped wire we offer. For flat wire, our manufacturing process starts with drawing round wire to the optimal size. Then, we roll the round wire to a flat cross-section with a series of processes and utilizing anneals if need be.

Our flat wire solutions offer incredibly close dimensional tolerances with a diverse selection of edges on narrow widths. These edges include natural round, full rounded, square edge, and broken corner. We also offer a variety of diameters, finishes, metal alloys, and even packaging options including continuous wire coils and spools.

Round Wire

Round wire drawing is a Brookfield specialty. With our capabilities, we can offer unparalleled efficiency and precision for the development of round wire solutions. We can create round wire, fine wire, and ultra-fine wire products to exceptionally close dimensional tolerances. So, our round wire can meet strict requirements that our diamond and carbide dies cannot.

We can also develop products in a full range of alloys and deliver them in catchweight coils, spools, and cut-to-length packaging.