America’s Leading Custom Stainless Steel Wire Distributor

High-Precision, Cost-Effective Manufacturing / Our Wire Drawing Capabilities / Tempering Stainless Steel Wire / Metal Alloy Selection / Certified Stainless Steel Wire Suppliers in the USA

Are you searching for a reliable stainless steel wire manufacturer? Brookfield Wire, LLC stands out among stainless steel wire suppliers in the USA, offering a comprehensive range of custom steel wire solutions. With our advanced wire drawing and forming capabilities, we produce round, flat, and shaped steel wire products tailored to your exact specifications. Our quick turnaround times and competitive pricing ensure that you receive the high-quality wire products you need within your schedule and budget. Trust us for all your steel wire distribution needs.

Here at Brookfield, we apply our many years of experience with stainless steel wire drawing and wire forming to create products with exceptional dimensional precision. We also offer a diverse selection of wire diameters, tempers, finishes, alloys, and chemistries. Our metal wire manufacturers can customize your order to fit your exact specifications. If you’ve been seeking a wire supplier with capabilities spanning different wire types and projects, we’re the team for the job.

Why do we focus so much of our effort and expertise on stainless steel wire manufacturing? Stainless steel is the ideal alloy for numerous applications. One of the most often stated benefits of stainless steel is its high resistance to corrosion. This is not to say that stainless steel will never rust, but it can resist rust and corrosive impact for longer than many other materials. This includes high corrosion resistance everywhere from acidic environments, alkaline solutions, and elevated temperatures or pressures. Stainless Steel can be easily cleaned and sanitized, making it ideal for everything from firearms to engine parts. We have been creating stainless steel wire products for the aerospace industry for years, and we know stainless steel can withstand the harsh conditions prevalent in an aircraft.

If you need stainless steel wire manufacturers in the USA for your next project, Brookfield Wire, LLC can get the job done.

Big Savings on Bulk Stainless Steel Wire

Discover how much you can save buying stainless steel wire in bulk from Brookfield.

High-Precision, Cost-Effective Manufacturing

As one of the leading steel wire manufacturers, Brookfield Wire provides high-quality custom stainless steel wire products for a variety of industries. Customers choose us for their stainless steel wire needs because we offer superior quality and honest pricing as one of the top steel wire manufacturers. Our wire drawing process is one of our biggest assets because it allows us to offer economical efficiency, reduced turnaround time, and mass production.

Although Brookfield can work with several metal alloys including Nickel, Inconel, and Monel, we are perhaps best known for our stainless steel wire manufacturing. Stainless steel is known for its high resistance to corrosion, its strength, and the ease with which it can be cleaned and sanitized.

Since 1947, Brookfield Wire, LLC has been working to deliver the finest custom steel wire solutions on the market along with friendly, productive customer service. When you choose Brookfield, you receive bulk steel wire with unparalleled strength and durability.

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Our Wire Drawing Capabilities

Brookfield Wire, LLC is an entirely American-owned and operated distributor of stainless steel wire products. Our staff consists of proven steel wire drawing specialists who work around the clock to ensure our customers receive wire with the ideal sizing, tempering, and packaging. In fact, we draw several tons of steel wire each year, delivering high-quality, DFARS-compliant for every application.

We equip our staff of certified engineers with state-of-the-art wire drawing equipment, so we can maintain the highest levels of precision at all times. As a result, we can create wire solutions with custom finishes, tempers, and gauges for wire products with diameters ranging from .006″ to .250″ to meet the performance requirements of any project.

The Benefits of Stainless Steel Wire Drawing

Why is wire drawing the best method of production for stainless steel wire products? Here at Brookfield, our wire drawing process reduces the cross-sections of a steel rod, continuously pulling wire through a series of drawing dies. This causes the wire to gradually increase in length while decreasing in diameter. Our wire drawing process also improves both the hardness and temper of the resulting wire.

Our high-precision wire drawing methods involved repeatedly drawing the wire through our drawing die until it meets the desired configuration. For stainless steel wire, we can perform annealing prior to, during, or after the wire has passed through the die depending on the type of wire you need. If you are not currently sure of which type of wire is best for your application, our technical staff can offer professional recommendations based on your specific project requirements.

Stainless steel wire drawing also offers a variety of unique advantages over other processes:

  • Excellent Surface Finishing
  • High-volume Production Capabilities
  • Accurate Control for Strict Dimensions
  • High Efficiency
  • Quick Turnaround

Additionally, we offer a wide selection of packaging and spooling options to fulfill your shipment and delivery needs.

Tempering Stainless Steel Wire for Superior Performance

As one of the leading stainless steel wire suppliers in the USA, we want to develop wire solutions with superior quality and strength, so tempering is a crucial part of our wire drawing process. Tempering is a manufacturing method that exposes metal materials to extreme temperatures and allows them to cool down over time. As a result, we can directly enhance many of the wire’s attributes. Not only does this process increase overall strength, but it also improves corrosion resistance while reducing internal stress and brittleness.

Here at Brookfield, we are capable of creating wire at a full range of tempers from full spring wire to full annealed wire. We can also adjust our process for intermediate tempers to meet unique project requirements. As a result, you always receive exceptionally strong wire designed for optimal performance for your application.

Metal Alloys | 300 Series Stainless Steel

Creating the best steel wire solutions also requires using the highest quality materials. Brookfield Wire, LLC specializes in wire drawing with 300 series stainless steel acquired through global purchasing. Our global purchasing methods allow us to offer a comprehensive selection of high-quality steel alloys. In fact, we only use materials supplied by domestic and NATO resources, so we can ensure our customers receive the best materials at the lowest price.

Standard Stainless Steel Alloys Wire We Carry

Certified Stainless Steel Wire Suppliers in the USA

If you have been looking for the best stainless steel wire suppliers in the USA for your next project, get in contact with Brookfield Wire, LLC today! We lead steel wire manufacturers in design, engineering, and production, offering superior quality, quicker lead times, and better pricing than our competitors. Furthermore, Brookfield Wire, LLC is an ISO 9001:2015 Certified Distributor of steel wire. So, you can trust us to deliver DFARS-compliant solutions that meet your exact application requirements.

We welcome any inquiries in regard to our manufacturing processes, available materials, or any other questions you may have, so do not hesitate to get in touch and start planning your next project!

Spools of Wire | Stainless Steel Wire Suppliers in the USA

FAQs About Metal Wire Manufacturers

Manufacturing steel is a complex process that involves transforming iron ore into a finished steel product. The steel manufacturing process can vary depending on the specific type of steel and the desired end product. A general overview of the traditional steel manufacturing process is as follows:

The process begins with the mining and preparation of raw materials. Iron ore, the primary raw material for steel production, is extracted from deposits and processed to remove impurities, primarily in the form of oxides and silicates, resulting in iron ore concentrate.

The iron ore concentrate is often sintered or pelletized to create small agglomerates or pellets. This processing step makes the material more manageable and suitable for use in subsequent stages.

Ironmaking is a crucial step in steel production, typically taking place in a blast furnace. In the blast furnace, a mixture of iron ore, coke (a form of coal), and limestone is charged into the furnace. The high temperatures generated by burning coke reduce the iron ore into molten iron, while impurities are transformed into slag.

After ironmaking, the molten iron, known as “hot metal,” is transferred to a basic oxygen furnace (BOF) or an electric arc furnace (EAF) for primary steelmaking. In the BOF process, oxygen is blown into the hot metal to remove impurities, and alloying materials are added to achieve the desired steel composition. In the EAF process, scrap steel and/or direct-reduced iron are melted and refined to produce steel, with electric arcs providing the necessary heat.

Secondary steelmaking may follow, involving further refining and alloying to achieve the desired properties of the steel. Processes like ladle refining, vacuum degassing, and the addition of alloying elements help fine-tune the steel’s composition.

The molten steel is then cast into various shapes, such as slabs, blooms, or billets, depending on the intended end product. Subsequently, the cast steel is processed through rolling mills or other shaping techniques to produce the final product, which could be sheets, plates, bars, wires, or various other forms.

Depending on the steel’s intended use, it may undergo heat treatment processes like quenching and tempering to achieve specific mechanical properties. The final product may also undergo additional finishing processes, such as pickling, galvanizing, or coating, to enhance its surface quality and protect it from corrosion.

Throughout the manufacturing process, various tests are conducted to ensure the steel’s quality and adherence to industry standards. The steel industry is continually evolving to become more sustainable and efficient, with alternative methods and environmentally friendly approaches being adopted.

Stainless steel wire has a wide range of applications due to its unique properties, which include corrosion resistance, strength, and durability. Some common uses of stainless steel wire include:

Construction and Architecture:
Stainless steel wire is used in architectural applications, such as cable railing systems, balustrades, and decorative mesh. Its corrosion resistance makes it ideal for outdoor and marine environments.

Aerospace and Aviation:
Stainless steel wire is used in various aircraft components, including control cables, safety wire for fasteners, and wiring for electrical systems, thanks to its strength and resistance to high-temperature and corrosive conditions.

Automotive Industry:
Stainless steel wire is used in automotive applications for safety wire, exhaust systems, springs, and various fasteners.

Medical Instruments and Devices:
Stainless steel wire is employed in medical instruments and devices like surgical instruments, orthodontic appliances, and guidewires due to its biocompatibility and corrosion resistance.

Food and Beverage Industry:
Stainless steel wire is used in food processing and packaging equipment, as it meets strict hygiene standards and resists corrosion and staining, making it suitable for conveyor belts, sieves, and wire mesh filters.

Marine and Offshore:
Stainless steel wire is vital in marine applications for rigging, lifelines, and marine hardware due to its resistance to saltwater corrosion.

Oil and Gas Industry:
Stainless steel wire is used for downhole tools, control line tubing, and wireline applications, as it can withstand the corrosive and high-pressure environments of oil and gas wells.

Telecommunications and Electronics:
Stainless steel wire is used for the construction of antennas, wiring for electronic devices, and cable armor due to its conductivity and durability.

Jewelry and Craftsmanship:
Stainless steel wire is a popular choice for making jewelry, particularly for its durability and resistance to tarnish, making it suitable for both fine and fashion jewelry.

Fencing and Security:
Stainless steel wire is used for fencing and security applications, providing durability and resistance to weather and corrosion, and it’s often used in barbed wire and razor wire for security purposes.

Mesh and Screen Products:
Stainless steel wire is used to create screens, filters, and mesh products for applications like sieving, air filtration, and water filtration due to its corrosion resistance and durability.

Crafts and DIY Projects:
Stainless steel wire is a popular choice for various craft and DIY projects, such as wire sculpture, jewelry making, and home decor due to its versatility and resistance to corrosion.

These are just some of the many applications of stainless steel wire. Its versatility and durability make it a valuable material in a wide range of industries and everyday products. The specific grade of stainless steel wire used may vary based on the application and the desired characteristics, such as corrosion resistance, strength, or flexibility.

Stainless steel wire is highly resistant to rust and corrosion, but it is not completely rust-proof. It is important to understand that the term “stainless” does not mean stainless steel is entirely impervious to corrosion; rather, it means it stains less or is less prone to staining and rusting than other types of steel. The degree of rust resistance depends on the specific grade of stainless steel and the environmental conditions to which it is exposed.

Stainless steel’s resistance to rust and corrosion is primarily due to the presence of chromium in the alloy, which forms a thin, protective oxide layer on the surface of the steel. This oxide layer, often referred to as the passive layer, prevents the underlying metal from coming into contact with moisture and oxygen, which are the primary causes of rust and corrosion.

However, the level of corrosion resistance can vary based on the grade of stainless steel and the specific environment.